Energy-saving measures and methods of industrial boilers which industrial boiler energy-saving measures and methods which 1, to increase the capacity and improve the thermal efficiency of boilers and inefficient small compared to the large-capacity high-efficiency industrial boilers, can greatly improve the utilization of energy rate, so as to obtain greater economic benefits. Meanwhile, the cogeneration project enables conversion of exhaust or extraction steam turbine for heating, not only can reduce the loss of turbine exhaust steam, but also help to save coal resources. Industrial boiler thermal efficiency of China's low is a fact that can not be ignored, usually operating efficiency even lower. Therefore, improving the efficiency of industrial furnace hot pot, is crucial for energy savings. In one aspect, by improving the quality of the insulating material, thicker insulation, heat loss can be reduced. On the other hand, the use of secondary air system, can facilitate a more complete combustion of fuel, the effect is very significant. 2, the heating surface to reduce coking and fouling of industrial boiler during running, prone to coking, fouling phenomenon, resulting in increased and then decreased local resistance to the flow cross section. Not only conducive to smoke, but also so that heat transfer is reduced, further increasing the temperature of the flue gas. Industrial boilers and cleaning agent has a good cleaning effect, can be put in the appropriate amount sublimation decompose at high temperatures, with the heating surface of the coke, slag and contacts a chemical reaction can be automatically off after decomposition. Meanwhile, a method of periodically purging is also more effective in the early formation of fouling was loose state can be cleared periodically sootblowing. If the attachment is too long time, will translate into close like fouling, thus increasing the difficulty of cleaning up. 3, to ensure the quality of coal and industrial coal-fired boilers with coal is crucial, its moisture, volatile content factor for the speed of fire, as well as affecting the combustion temperature is extremely obvious. Maintain proper moisture content can be reduced with reduced leakage occurrence of coal and fly ash, coal seam and helps enhance the evacuation ventilation. If the moisture content is too high, will affect the speed and the temperature in the furnace, heat loss will be increased exhaust smoke. Industrial water boiler heating surface for scaling impact of large scale for each additional 1mm, the overall thermal efficiency of the boiler will be reduced by 3%. 4, many factors affect the lower exhaust gas temperature industrial boiler flue gas temperature, within the course of the economizer scale, cleaning up soot neglect of smoke in the furnace wall channeling smoke, poor treatment effect, can cause elevated exhaust temperature. On the one hand, to deal with the heating surface appears slagging, fouling and scale phenomena take timely measures to eliminate, minimize or avoid their presence. On the other hand, on the rear of the boiler heating surface is improved or increased. Industrial boiler flue gas temperature, objectively reflects the utilization of exhaust heat. But not as low as possible, the exhaust gas temperature is too low but not conducive to the normal operation of the boiler.
What is the main danger fired steam boiler 15 ton? The main danger emergency steam boiler 1, surveillance, hazard control boiler steam boiler regular inspection tours, and monitor pressure, water level, temperature and combustion conditions to control the boiler operating conditions. And to take timely measures to ensure safety. 2, the processing operation of the steam boiler in special circumstances: (1) water shortage phenomenon: When the boiler water, the water level below the water table level limits not visible, low water level alarm emits an alarm, bell lights, low interlocking means so that the water level blower, fan, etc. closure operation; boiler exhaust gas temperature rise, a serious lack of water, lake taste top coke production, the door can be seen from the red-hot waterwall tubes, tube deformation or even explosion pipe, can be heard blasting sound, smoke and steam discharged from the door to see the fire door. Treatment: When judged as a serious water shortage, should an emergency shutdown, non-serious water shortage boiler water to the boiler. Immediately stopping the supply of fuel, the wind stops blowing weakened, the front portion of the coal grate furnace Pa, the maximum switch the grate, combustion slag hopper falls quickly, with irrigated off, after extinguishing the fire, stop the wind, open ash door, the door to promote accelerated cooling. Note: Do not feed water to the boiler, shall take measures to prompt blood pressure, prevent the accident, to refrain from watering methods to the furnace fire put out the fire. (2) boiler overpressure phenomenon: a sharp rise in steam pressure, exceeds the allowable working pressure gauge pointer over the "red line", the safety valve, the pressure is still elevated, issued overpressure alarm, steam temperature and steam flow rises cut back. Processing: weakened rapidly burning, manually open the vent valve or safety valve, to increase the water supply, sewage increase (normal water level at this time to keep the boiler), thus reducing the temperature of the boiler water a boiler drum pressure decrease. (3) boiler tube phenomenon: the waterwall tubes blasting significant audible pops or jet sound, until the furnace by the combustion pressure becomes the negative pressure combustion, flue gas and steam and has viewed from the fire door, the door does not close, etc. discharge, although the water supply amount is increased, but difficult to maintain the normal water level and the pressure reduced, the amount of water to abnormally greater than the amount of steam, the exhaust gas temperature decreases, the chimney white smoke, the furnace temperature is reduced, or even extinguished, water flow out of the bottom of the boiler. Treatment: furnace tube rupture is not serious and can maintain the water level when the accident not to expand, may reduce short-term load operation, serious burst pipe and the water level can not be maintained, must be an emergency shutdown. But the wind should not stop, should continue to Sheung Shui, lower wall temperature. Such as: lack of water wall overheating, while burst pipes, emergency shutdown should be prohibited to the boiler feed water, the withdrawal of the furnace over the fire as soon as possible, reducing the furnace temperature, reducing the degree of superheating boiler. (4) steam boilers will produce full of water, such as priming scene of the accident, should take timely and effective measures to eliminate given. (5) boiler operation, in the event when one of the following circumstances, should immediately shutdown :( a) boiler water level below the lowest water level gauge visible edge; (b) increasing water supply and other measures, but the water level continued to decline; (iii ) boiler water level exceeds the highest visible level, the drainage can not see the water level; (iv) to pump all the water system failure or malfunction, not bottled water to the boiler; (e) all of the water table or valve failure; (vi) is set in a stripping all space gauge failure; (vii) damage the boiler element and endanger the safety of operating personnel.
Dairy production and processing sectors, need a lot of steam on food drying, sterilization, stereotypes, such as processing, fired steam boiler 15 ton essential. Xinjiang Ake Su Xinnong Dairy Co., Ltd. as a local brand, has a large market users. 2016, Akzo increased demand for dairy production, the original steam boiler company can not meet today's production needs. In the same year, Akzo dairy cooperation with our company, signed a series SZS 6 tons of steam pipe steam boilers, steam support for the dairy industry dairy production Aksu.
1. Furnace and the two sides of burner zone adopts membrane water-cooled furnace structure. The membrane structure of wood fired steam boiler, our company’s solely design once used in electric boiler , is now applied in shaped assemble boiler. Its advantages lie in great thermal transmission heat, better heat transfer effect, lower heat loss ,better air impermeability, no wall distortion and no ash leakage.
2. The structure of arches adopts the newest technology --the upside”a” technology, which is awarded the national science and technology prize. The front arch is high and short while the back arch is low and long. And the part near the exit is inverse inclined type,while the front arch is 45ºinclined type, they together form a downside a flame structure,which makes the lean coal combustion easier and it can adjust itself to a wide rang of coal types. In this way, the flue gas is kept within the furnace a longer time, and the combustion efficiency is higher. The streamline shaped back arch can throw the non-burned carbon grains in the middle and back part of furnace to the front, so that the coal can be easier to be ignited and the ignition lines are tide.
3. The wood fired steam boiler adopts double layers or single layer layout structure, which can meet the customers’ requirements better.
To produce one ton of steam, You need 666000 kcal. To produce one ton of steam, and every one m3 of gas gives 9520 kcal. So, around 69 m3 of gas will produce 1 ton of steam. In case of fuel & air and no scales in the boiler. Also by increasingGet a Quote
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